Primary · MOD_ESD
ESD Control System (EPA Online Monitoring)
Turns "is the operator grounded, is the mat's ground wire broken, is the ionizer still balanced" from a verbal promise into a record you can show — wrist-strap and footwear monitoring, station ground self-checks, ionizer verification, EPA access control and audit exports, linked to MES work orders and batches.
Your problem
Wrist straps tested once at shift start then ignored; a broken mat ground wire is invisible; audits get a handwritten sheet
Verifiable result
Real-time alerts on out-of-limit grounding, automatic verification reminders, one-click audit export
Why we can say this
ESD station monitoring and audit records in electronics manufacturing, implemented against the record requirements of ANSI/ESD S20.20 and IEC 61340-5-1.
Capability modules
Operator grounding
Continuous wrist-strap and ESD footwear monitoring; alerts on detachment, broken leads or out-of-range resistance. Operator status is bound to station and employee ID, switching automatically on rotation.
Station and mat monitoring
Scheduled self-checks of ESD mats, ground leads and station-to-ground resistance; an open ground raises an alarm immediately instead of waiting for the annual spot check.
Ionizer and equipment verification
Periodic verification of ion balance and decay time; reminders before expiry, station locked when out of tolerance, verification records archived automatically.
Materials and containers
Surface-resistance sampling and logging for totes, trays and shielding bags, traceable by batch and supplier, so incoming anomalies can be traced back.
EPA area and environment
Continuous logging of temperature, humidity and floor resistance; EPA access control with per-person permissions and a record of unauthorized entry.
Records and audit
Generates the records customer and third-party audits ask for; ESD events linked to MES work orders and batches, so you can tell whether defects relate to static.
Industry
Product line
DFM Review Software
Manufacturability review tool for R&D and process teams on PCBA and mechanical parts — catching soldering, assembly and test-access issues before tape-out to cut engineering changes and prototype waste.
Intelligent Planning & Scheduling (APS)
Advanced planning and scheduling for high-mix, low-volume manufacturing — bringing due dates, capacity and material constraints into one schedule to cut experience-based expediting and idle time.